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What are the characteristics and advantages of the stacking robot?
The palletizing robot can complete the three-dimensional space movement such as heavy object grabbing, handling, overturning, docking, and fine angle adjustment, providing an ideal handling and assembly tool for material loading and unloading and production part assembly. The loading and unloading stacking manipulator can reduce the labor intensity and provide safe material handling, but also meet the requirements of special environments such as explosion-proof workshops and dangerous places inaccessible to personnel to provide system solutions. With a variety of non-standard fixtures, the manipulator can lift various shapes of workpieces to make the load reach the floating state of zero gravity. The operator can easily lift and drop the load, move, rotate, roll forward and roll over. The load is quickly and accurately placed in the preset position, and one person can easily operate the items that only a few people can move.
02
2023
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What industries can stacking robots be applied to?
The palletizing robot can be integrated in any production line to provide intelligent, roboticized and networked production site. According to different product types and actual needs, the palletizing robot can be programmed to improve the production efficiency of palletizing work. Stacking robots are widely used in cartons, pharmaceuticals and chemicals, beverages, food, beer, plastics, air conditioners, plastic boxes, bottles, bags, barrels, film packaging products and filling products. It is equipped with a three-in-one filling line, etc. to stack all kinds of bottles and bags. The automatic operation of the palletizing robot is divided into steps of automatic entry, transfer, sorting, stacking, stacking, lifting, palletizing, stacking, and stacking.
What are the advantages of stacking robot
Characteristics of palletizing robot 1. Simple structure and few parts. Therefore, the failure rate of parts is low, the performance is reliable, and the maintenance is simple The stock of spare parts required is small. 2. Small floor area. It is conducive to the layout of the production line in the customer's workshop and can leave a large warehouse area. The stacking robot can be set in a narrow space and can be used effectively. 3. Strong applicability. When the size, volume, shape of the customer's product and the overall size of the tray change, it is only necessary to make slight modifications on the touch screen, which will not affect the normal production of the customer. However, it is impossible to change the mechanical stacker. 4. Low energy consumption. Generally, the power of the mechanical stacker is about 26KW, while the power of the stacker robot is about 5KW. It greatly reduces the operating costs of customers. 5. All controls can be operated on the screen of the control cabinet, which is very simple. 6. Just locate the starting point and placement point, and the teaching method is easy to understand.
Equipment composition of automatic stacker
This machine is composed of controller, automatic tray loading equipment, automatic separation device, mobile beam vacuum lifting manipulator, heavy tray conveying device, etc. It is a high-tech product of mechanical and electrical integration. Medium and low level stackers can meet the production needs of medium and low output. It can complete the stacking of various products such as bags, rubber blocks, boxes, etc. according to the required grouping method and number of layers. The optimized design makes the stack shape compact and neat.
What are the types of stackers
The automatic stacker system is generally divided into the following three categories: High stacker Turn left | turn right Yuzhuang YZ-HP high level stacker Full-automatic high level stacker The high level stacker receives the products to be stacked at a certain height or level above the pallet. Blank pallet from one A silo or accumulation station goes down to the stacker, and the machine spreads the pallet and locates it under a pallet; Products are loaded into pallets and combined into a layer or column; The stacker places the assembled product layers or product lines on the pallets under them; Then the stacker continues to combine the second layer of products, changing the arrangement format of cartons to match the pallet format; After that, the pallet And the first layer of products will be lowered one layer, so that the second layer of products can be placed on the first layer of products. Pallets are falling, The products from one layer to another are continuously stacked until the specified quantity is completed; The pallets are then slowly lowered to the ground level, and then transported to other sections by conveyors or forklifts. So reciprocating.
What is the purpose of automatic stacker?
Nowadays, the automation level of the robot stacker has improved a lot, but the problem of not causing accidents cannot be underestimated, otherwise it may still cause accidents. In order to ensure that the robot stacker can complete the stacking operation at high speed and stably without accidents, on the one hand, it is necessary to take protective measures, on the other hand, it is necessary to operate and use the equipment correctly. During the operation of the robot stacker, there is no reasonable protection for the export of materials. It is not enough to just pass a warning sign or a work process that needs to be isolated. After the risk is reduced, there should be no accident, and then consider taking corresponding measures. If the equipment is not equipped with mechanical locking device when the maintenance workers are repairing at the bottom of the robot stacker, it is easy to cause crushing injury due to the falling of the stacking device, so the protective devices in each area are essential for the robot stacker. For those who open the interlock switch to enter the dangerous area, due to the failure of the lifting part of the stacker, such as chain breakage, if there is no mechanical locking device or check valve in the stacker, the platform of the stacker will fall.
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